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Medical devices must establish shelf life specifications that ensure consistent performance and safety. Global regulatory authorities, including FDA and EU MDR, require shelf life validation data for device approval and market clearance.

Real-time aging studies are impractical for new products due to lengthy testing timelines. Accelerated aging testing uses elevated temperature protocols to simulate years of shelf life performance in weeks, providing critical data for FDA 510(k) submissions and other regulatory approval.

Aging Study Testing Services

Aging Testing

Accelerated Aging Testing

ASTM F1980-compliant Protocols for Regulatory Submissions

Our controlled environments deliver reliable aging data that meets FDA, EU MDR and international standards.

Real-Time Aging Studies

Long-term storage studies under standard conditions provide shelf life validation data. We monitor package integrity, sterile barrier performance and device functionality over time.

End-of-Life

End-of-Life Testing

Evaluation of maximum service life for reusable medical devices through repeated reprocessing cycles. We assess biological safety and functionality throughout the complete product lifecycle to determine when devices reach end-of-life specifications.

We verify performance of aged samples.

  • Accelerated aging via storage in the climatic chamber
  • Real-time storage under standard conditions

We check the function and biocompatibility of medical devices comparatively - in new condition and after aging.

Example: Medical Face Masks

Hohenstein offers testing of product requirements for medical masks in new condition, after accelerated aging and after real-time storage. For accelerated aging, the masks are stored at 55 °C in a constant climate chamber. Depending on the manufacturer's instructions for storage temperature and shelf life, this shortens testing time to about 8 - 12 weeks.

Throughout the course of testing, we conduct regular testing of samples, screening tests on the requirement parameters and photo documentation. We can estimate the influence of material aging and storage on a product's safety and life - during the test period and at the end of simulated aging. This allows for rapid collection of data on the product's durability and supports quality assurance until real-time data is available (e.g. after 2 years of storage).

Contact
Ben Mead
Managing Director
Hohenstein Americas